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Sivakumar, D.
- Mechanical Properties and Microstructural Evolution in Al-Cu-Li 2195 Alloy GTA and FSW Welds
Abstract Views :321 |
PDF Views:8
Authors
Affiliations
1 Materials & Metallurgy Group, Vikram Sarabhai Space Centre, ISRO, Trivandrum, IN
2 India Indian Institute of Technology Madras, Chennai - 600 032, IN
1 Materials & Metallurgy Group, Vikram Sarabhai Space Centre, ISRO, Trivandrum, IN
2 India Indian Institute of Technology Madras, Chennai - 600 032, IN
Source
Indian Welding Journal, Vol 52, No 4 (2019), Pagination: 53-58Abstract
Aerospace and launch vehicles structures demands materials with low density and high strength. 2195 is an advanced Al-Cu-Li alloy, considered as a potential material for launch vehicle structures due to low density and high strength. However, the fusion weldability of this alloy is not as simple as conventional 2219 alloy. Porosity and solidification cracking are main concerns in 2195 alloy with respect to weldability. In this present work, weldability issues are addressed to minimise their effect. 2195 alloy is welded by gas tungsten arc welding (GTAW) and friction stir welding (FSW) using optimised process parameters. Weld tensile properties of GTA and FSW welds were evaluated in as-weld condition. Hardness survey across the welds was performed. Microstructural analysis of GTA and FSW welds were carried out. Effect of tool rotation speed and tool travel speed on mechanical properties was studied.Keywords
2195 Alloy, Gas Tungsten Arc Welding (GTAW), Friction Stir Welding (FSW), Weldability.
References
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- Effect of Delta Current Frequency (DCF) on Microstructure and Tensile properties of Gas Tungsten Constricted Arc (GTCA) welded Inconel 718 Alloy Joints
Abstract Views :249 |
PDF Views:7
Authors
Affiliations
1 Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University , Annamalai Nagar 608002, Tamilnadu, IN
2 Vikram Sarabhai Space Centre (VSSC), ISRO, Thiruvananthapuram 695022, Kerala, IN
1 Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University , Annamalai Nagar 608002, Tamilnadu, IN
2 Vikram Sarabhai Space Centre (VSSC), ISRO, Thiruvananthapuram 695022, Kerala, IN
Source
Indian Welding Journal, Vol 53, No 2 (2020), Pagination: 65-74Abstract
Inconel 718 is a nickel-based superalloy mostly used in high temperature applications in aerospace sector due to its extensive mechanical properties and weldability . Gas T ungsten Arc Welding (GT AW) process is widely used for joining of Inconel 718 alloy for cleaner , precise and high-quality welds. However , due to the high heat input and wider arc associated with this process, it is having certain metallurgical problems in welding, such as coarse dendritic structure and segregation of alloying elements in weld metal region which significantly reduces the mechanical properties of the joints. T o overcome these limitations, a newly developed Gas T ungsten Constricted Arc Welding (GTCAW) process is employed to join Inconel 718 alloy . It is the advanced configuration of GTAW process, based on magnetic arc constriction induced by high frequency pulsing of the current known as Delta Current. The main objective of this investigation is to study the effect of Delta Current Frequency (DCF) on the weldability of Inconel 718 alloy for its viability in aerospace applications. The joints welded at 4 kHz showed superior tensile properties due to the refinement of grains in fusion zone. Increase in DCF results in decrease in tensile properties of the joints due to the coarsening of dendritic fusion zone microstructure. It is attributed to the stacking of heat input during welding.Keywords
Gas Tungsten Constricted Arc Welding, GTCAW, Delta Current Frequency, Inconel 718, T Ensile Properties, Microstructure.References
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- Agilan M, Krishna CS, Manwatkar SK, Vinayan EG, Sivakumar D, Pant B (2004); Effect of Welding Processes (GT AW & EBW) and Solutionizing T emperature on Microfissuring T endency in Inconel 718 Welds, Materials Science Forum710, pp.603-607 .
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- Agilan M, Krishna CS, Manwatkar SK, Vinayan EG, Sivakumar D, Pant B (2004);Effect of Welding Processes (GT AW & EBW) and Solutionizing T emperature on Microfissuring T endency in Inconel 718 Welds, Materials Science Forum 710, pp.603-607 .
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- Cao X, Rivaux B, Jahazi M, Cuddy J, Birur A (2009); Effect of pre- and post-weld heat treatment on metallurgical and tensile properties of Inconel 718 alloy butt joints welded using 4 kW Nd-Yag laser welding, Journal of Material Science, 44, pp.4557-4571.
- Sivaprasad K, Ganesh Sundara Raman S, Mastanaiah P , Madhusudhan Reddy G (2006); Influence of magnetic arc oscillation and current pulsing on microstructure and high temperature tensile strength of alloy 718 TIG weldments, Materials Science and Engineering A, 428, pp.327-331.
- Ram GDJ, Venugopal Reddy , A, Prasad Rao K, Reddy GM (2004); Control of Laves phase in Inconel 718 GTA welds INDIAN WELDING JOURNAL Vol ume 53 No. 2, A pri l , 2020 with current pulsing, Science and T echnology of Welding and Joining, 9, pp.390-398.
- Sonar T , Balasubramanian V , Malarvizhi S, Venkateswaran T , Sivakumar D (2019); Effect of Delta Current on the microstructure and tensile properties of Gas T ungsten Constricted Arc welded Inconel 718 alloy joints, Manufacturing T echnology T oday 8, pp.48-60.
- Manikandan SGK, Sivakumar D, Kamaraj M, Prasad Rao K (2012); Laves phase control in Inconel 718 weldments, Material Science Forum, 710, pp.614-619.
- Radhakrishna CH, Prasad Rao K (1997); The formation and control of Laves phase in superalloy 718 welds, Journal of Materials Science, 32, pp.1977-1984.
- Sivaprasad K, Sundara Raman G (2008); Influence of weld cooling rate, on microstructure and mechanical properties of Alloy 718 weldments, Metallurgical and Materials T ransactions A, 39, pp.2115-2127 .
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